Digital checklists and inspections for manufacturing

Replace paper forms at the machines with simple digital checklists. The operator scans a QR code or NFC tag, completes the check and the result goes straight into Varilo.

No paper, no re-typing and no hunting for previous results.

Bring daily production checks into order

A production environment runs dozens or hundreds of small checks every day.

Some end up on a sheet next to the machine, some in a spreadsheet and some only in the operator's memory.

Varilo brings them together and standardises how they are performed.

A QR code or NFC tag right at the machine

A QR code or NFC tag can be assigned to a specific machine, line or workstation.

The operator does not search for the right form — they scan the label on the equipment and run the assigned check.

In production, the machine or workstation inspection form is available from a QR code at the line. The operator completes it at the start of the shift and the supervisor sees the results immediately, without collecting paper forms or retyping data into a spreadsheet.

From checklist to report in a few simple steps

This is how an inspection runs on the shop floor.

  1. 1

    Create a workstation checklist

    Prepare the questions for a machine, line, changeover or shift handover.

  2. 2

    Label the machine

    Place a QR code or NFC tag on the equipment the check applies to.

  3. 3

    The operator runs the check

    A phone scan opens the right checklist — no account and no login on the floor.

  4. 4

    Analyse the results

    Results, comments and findings build up in Varilo together with the workstation history.

Example production checklists

Typical checks worth moving from paper into Varilo.

  • production line start-up
  • machine pre-start check
  • process parameter check
  • operator checklist
  • shift handover
  • product quality check
  • 5S
  • cleanliness check
  • workstation check
  • process audit
  • end of production check
  • changeover check

Everything you need to run inspections

Digital checklists

Create and edit checklists that match your own processes.

QR and NFC

Launch the right checklist directly at the inspected place or piece of equipment.

Inspections without login

Workers do not need their own account to complete a shared inspection.

Findings

Document issues found during an inspection and keep their history.

Documentation

Keep inspection results in one place instead of binders and scattered files.

Reports and statistics

See how many inspections were done, their results and recurring issues.

How does Varilo connect production inspections with actions?

In production, Varilo combines daily operator checks, workstation history and the non-conformity log. Inspection results are available immediately to the supervisor and other authorised teams.

QR code and NFC inspections without login

A QR code at the machine or workstation opens the right inspection form at the start of the shift.

Learn more about this feature

PDF reports, fault log and schedules

Non-conformities go into the fault and action log, and results can be exported to Excel (CSV).

Learn more about this feature

Teams and departments for inspections and reports

Teams limit checklists and reports to a selected line, hall or shift.

Learn more about this feature

From shop floor data to a report

Results are collected in one place, so managers can analyse completed checks without building spreadsheets by hand:

  • number of checks per shift or per month,
  • workstations where findings appear most often,
  • history of a specific machine or line,
  • results of individual checklists with comments,
  • how inspections develop over time.

Pick one machine and start there

Prepare a checklist for a single workstation, label it with a QR code or NFC tag and compare how the check looks without paper.

FAQ – Varilo in manufacturing

Does the operator need an account?
No. An inspection shared via QR or NFC can be completed without an account and without logging in.
Can one checklist serve several machines?
Yes. The same checklist can be shared in many places and each label produces its own result.
Does it work without signal on the shop floor?
Yes. Answers are stored on the phone and sent once the connection is back.
Can workers speaking different languages use the same checklist?
Yes. The interface and checklist content are available in Polish, English and Dutch.
Can I see when the previous check was done?
Yes. Every result carries a date and time, and the workstation history stays available in Varilo.
Is Varilo suitable for 5S audits?
Yes. A 5S audit can be set up as a digital checklist with questions for each area, photos and comments. Results of successive audits are visible in the report history and statistics.
What happens when an operator reports a machine fault?
An answer marked as non-compliant creates an action in the fault log. At the next inspection of the same question, the operator sees the earlier report, and a question marked as critical can stop the inspection until the repair is approved.

Sample checklists

Ready-made inspection templates you can start from.

Manufacturing

Production workstation inspection

Daily check of a workstation on the shop floor: housekeeping, markings, tools, materials, ergonomics and safety.

13 check points

View checklist
Manufacturing

5S workplace audit

Workplace assessment against the five 5S pillars: sort, set in order, shine, standardise and sustain.

10 check points

View checklist
All checklists

Ready to leave paper checklists behind?

Create inspections, share them via QR or NFC and analyse the results in one place.

No paperwork. No worker accounts. From checklist to report in one place.